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    Double transfer lines for shared and bent metal sheet pieces production

This kind of transfer lines ensures unmatched productivity, efficiency and quality levels, helping management in reduction of manpower costs and achievement of higher and higher product requirements. Profiling, sharing, punching and bending are all automated manufactures and fast Cartesian units, capable of rotating pieces for the working machines, handle products from a working station to the next. Having two production lines working side by side is the peculiarity of the plant: on the strength of this layout, the cutting produced by the shearer in the  first line can  be recovered, and then worked by the second one to produce a mirror piece: avoiding waste means saving money.  High speed transfer and extreme working accuracy (±0,05mm) join the simple management of all functional parameters: without stopping the production, the operator can modify by software machines positions and grippers tilt angle both for picking and placing points, adjusting this way the working cycle to material characteristics (real thickness, oil presence, annealing status, and so on). Training of new codes requires just technical dimensions to be declared by the operator: machines positions and robot paths will be automatically generated.

click to see our plants working   

              

Aerial view of the two lines

Initial working processes: profiling, punching, right cutting, and (on the  bottom) angled cutting: last one generates the wasted part to be recovered

Wasted cutting recovering: “the other half” of first line piece is centered and then worked by the second line.

Global view of first line working steps: four Cartesian robots handle pieces from one station to the other

 

The second line at work

 

The two bending machines of the second line

 

 

The finished piece being outed from the second line

External view: pieces’ exits of both lines

User friendly operator interface

(click on the picture to enlarge)

 

 

 

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DUEPi srl - SS 16 Adriatica n 28/L  60028 Osimo(AN) Italy - tel 0717211152 - fax 0717213169 - e-mail commerciale@duepiautomazioni.it