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This line is designed to automatically produce metal
sheet pieces at a very high production rate. Firstly the
metal is shaped by stamping: a linear motor, equipped
with an oil-pressure gripper and synchronized to the
mould (110 strokes per minute), feeds the sheet into the
press by consecutive steps, reducing the maximum
cumulative error on a single piece (12 forward movements)
to ±0,05mm. Parts of the right length are cut by a
shearing machine and then transferred by 4 Cartesian
robots to next working phases: a second shearer trims
pieces with the required angle, necessary holes are made
by a puncher, and then two benders give to the pieces
their definitive shape. High speed transfer and extreme
working accuracy (±0,05mm) join the simple management of
all functional parameters: without stopping the
production, the operator can modify by software machines
positions and grippers tilt angle, both for picking and
placing points, adjusting this way the working cycle to
material characteristics (real thickness, oil presence,
annealing status, and so on). Training of new codes
requires just technical dimensions to be declared by the
operator: machines positions and robot paths will be
automatically generated.
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