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    Transfer lines for shared and bent metal sheet pieces production

This line is designed to automatically produce metal sheet pieces at a very high production rate. Firstly the metal is shaped by stamping: a linear motor, equipped with an oil-pressure gripper and synchronized to the mould (110 strokes per minute), feeds the sheet into the press by consecutive steps, reducing the maximum cumulative error on a single piece (12 forward movements) to ±0,05mm. Parts of the right length are cut by a shearing machine and then transferred by 4 Cartesian robots to next working phases: a second shearer trims pieces with the required angle, necessary holes are made by a puncher, and then two benders give to the pieces their definitive shape. High speed transfer and extreme working accuracy (±0,05mm) join the simple management of all functional parameters: without stopping the production, the operator can modify by software machines positions and grippers tilt angle, both for picking and placing points, adjusting this way the working cycle to material characteristics (real thickness, oil presence, annealing status, and so on). Training of new codes requires just technical dimensions to be declared by the operator: machines positions and robot paths will be automatically generated.

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Global view of the entire line

 

Linear motor for metal sheet feeding to the press

 

First Cartesian robot

 

Detail view of piece rotation axis

 

Angled cutting performed by the shearer

 

Second bender

 

Detail view of the fourth Cartesian robot

 

Main window of the operator interface

(click on the picture to enlarge)

 

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DUEPi srl - SS 16 Adriatica n 28/L  60028 Osimo(AN) Italy - tel 0717211152 - fax 0717213169 - e-mail commerciale@duepiautomazioni.it